Episode Details

Scott Mackenzie from Industrial Talk interviews Jim Krochune from APM Steam at the SMRP 33 conference in Dallas-Fort Worth. Jim discusses the importance of steam in industrial processes and the challenges in transferring knowledge to younger generations. APM Steam specializes in steam and energy efficiency, focusing on steam trap surveys, heat exchanger cleaning, and pressure reducing valve (PRV) installations. Jim highlights significant energy savings, with payback periods ranging from six to nine months, and shares a case where a hospital saved $180,000 annually by fixing a steam trap issue. APM Steam's unbiased approach and skilled technicians are key to their success.

Outline

Introduction and Welcome to SMRP 33

• Scott Mackenzie introduces himself and Industrial Talk, highlighting IRISS technologies for electrical maintenance safety.
• Scott welcomes listeners to the Industrial Talk Podcast and the SMRP 33 conference in Dallas-Fort Worth.
• Scott emphasizes the importance of the conference for asset management, reliability, and maintenance professionals.
• Scott introduces Jim Krochune from APM Steam and mentions the conference's focus on problem-solving and collaboration.

Jim Krochune's Background and Role

• Jim Krochune introduces himself, mentioning his 16 years of experience in the industry and his current role as a national healthcare manager.
• Jim shares his background in computer engineering and his transition to the steam industry.
• Jim explains the historical significance of steam in the industrial revolution and the current challenges in the industry.
• Jim discusses the difficulty in transferring knowledge to younger generations and the use of Navy personnel for training.

Challenges in the Steam Industry

• Jim highlights the inefficiencies in the steam industry and the need for energy efficiency specialists.
• APM Steam focuses on steam distribution, steam trap surveys, and assessments to improve energy efficiency.
• Jim describes the company's approach to cleaning heat exchangers and installing pressure reducing valves (PRVs) to reduce energy losses.
• Jim shares a success story of a project in Rhode Island with a seven-day payback period.

Energy Efficiency and Cost Savings

• Jim discusses the significant energy savings achieved through steam trap surveys and repairs.
• The Department of Energy estimates that 15-30% of steam traps fail every three to five years, leading to substantial energy losses.
• Jim shares an example of a hospital in New York City where a steam trap issue was identified and corrected, resulting in significant cost savings.
• Jim explains the importance of proper steam system design and maintenance to achieve energy efficiency.

Innovations and Future Trends

• Jim mentions the challenges of monitoring steam systems with current technology and the limitations of wireless monitors.
• APM Steam focuses on providing unbiased solutions and cost-effective repairs to improve energy efficiency.
• Jim discusses the importance of skilled individuals in the steam industry and the need for more pipe fitters.
• Jim shares his vision for future innovations in steam system monitoring and maintenance.

Conclusion and Contact Information

• Jim emphasizes the importance of skilled professionals in the steam industry and the need for continuous improvement.
• Jim provides contact information for APM Steam and encourages listeners to reach out for mo