Episode Details
Back to Episodes
The 401K Fees Every Manufacturer Is Paying But Never Sees with Paul Sippil
Description
Lisa Ryan welcomes Paul Sippil, forensic 401K consultant and self-described 401K vigilante. Over 17 years, Paul has analyzed thousands of public retirement plan filings and documented more than 1,300 cases of apparent excessive fees. His central argument is simple and uncomfortable: most American employers, including manufacturers, have never seen the true cost of their 401K plan, and the structure of the industry is specifically designed to keep it that way.
From Recovering CPA to 401K Vigilante
Paul describes himself as a recovering CPA who knew from his very first day as an auditor that the path wasn't right for him. His career shifted into financial advising focused on estate and succession planning for business owners until a conversation with a colleague revealed that retirement plan tax forms were publicly available online. That discovery changed everything.
When Paul began calling business owners to alert them to the fees he was seeing in their own public filings, he expected to be a hero. Instead, he got a response that told him everything he needed to know about the industry: I'm not paying anything and my friend handles that. The disconnect between what employers believed and reality was so profound that Paul realized he could build an entire career consulting in just this one area and he did.
The Invisible Fee Problem
The reason most employers have no idea what their 401K plan actually costs is simple: there is no invoice. Fees don't arrive as a bill. They flow silently through the structure of the plan itself: embedded in mutual fund management fees, deducted directly from participant accounts, or buried in arrangements between advisors and record keepers that employers never see or negotiate.
The major fee categories Paul walks through include:
- Mutual fund fees: unavoidable, but can be minimized by choosing index or passively managed funds
- Record-keeping and administration fees: charged by providers like Principal, Voya, Fidelity, John Hancock, Paychex, and ADP, often as a percentage of total plan assets
- Financial advisory fees: either embedded as broker commissions within fund costs, or charged as a separate percentage of assets by registered investment advisors
- Custodial fees: charged by institutions like Charles Schwab that hold the assets
The compounding problem: because fees are typically percentage-based, they grow automatically as the plan grows — with no increase in services provided.
The Case That Says It All
Paul shares a story that captures everything wrong with this industry in one example. A company with just three employees paid out over $49,000 in broker commissions between 2019 and 2024, to an advisor they didn't even know they had. When the HR director called to find out who the broker was, a quick Google search revealed the broker had been dead since 2014.
When Paul raised this publicly, an industry administrator pushed back saying "everybody's gotta get paid." Paul's response: you first have to be living. The story isn't just an anomaly, it's a window into an industry structurally incentivized for advisors to do nothing, stay invisible, and hope clients never think to ask questions.
What Manufacturers Are Leaving on the Table
The financial stakes for manufacturers are significant, particularly for business owners who often hold the largest account balances within their own plans. Paul walks through several practical opportunities most plan sponsors don't know they have:
- Negotiate record-keeping fees. Simply asking, no financial sophistication required, can reduce percentage-based fees that providers don't automatically lower as plan assets grow. On a $3 million plan, reducing the fee by 0