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Radial Arm Saw?, Making Drawers, Ignoring Wood Movement and MORE!!!

Episode 191 Published 8 months, 3 weeks ago
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This Episodes Questions:

Brians Questions:

Since my work typically uses traditional joinery, I cut a lot of tenons. I’ve tried all kinds of methods, but I am really looking for that one method that works for all size boards (cutting bedrail tenons on the table saw isn’t going to happen) and is quick to setup – something that corresponds to the ease and simplicity of cutting mortises using my floor standing mortiser: using your layout lines on the workpiece, you walk up to the machine and start cutting. Easy. For that reason, I really gravitate to the idea of using a radial arm saw with a dado stack for tenons. Norm makes it look so simple: with layout lines already on the board, simply set it against the fence and set your depth of cut, and zip zip, flip, zip, and done (insert Guy’s sound effects for simple operations here). No clamps (unless it’s a small piece), no moving long unwieldy parts across a table, no complicated jigs. And best of all, you see the layout line while you make the cut – it’s not upside down as in a table saw or router table. It looks so simple, and easily a one-size fits all if you have the floorspace for a dedicated machine.
But I know radial arm saws have fallen out of favor. I hear about the danger of the saw “walking” toward the operator (can’t you just stand to the side? It can only go so far, right?), and perhaps even more vexing, they are really only available used – and I don’t have time to tinker with vintage machines, as fun as that’d be in retirement one day. I’ve heard that the ubiquitous Craftsman machines on FB Marketplace and Craigslist have a lot of deflection and the bearings and tracks the saw rides in usually didn’t wear well with age, and that the real old DeWalt’s are the best. But again, I’m hesitant to buy something that old without having the time or knowledge to refurbish it. But maybe a week unpaid to refurbish one is worth the long-term labor savings I’d get?
An alternative I’ve imagined is a router fixture (possibly even as a stand-alone table), where the router rides along a fixed fence and atop a flat reference surface, and where the workpiece is placed under that surface. Using the same router, bit and fence setup every time, I’d have reference marks on the fixture that help align the workpiece’s layout marks for consistent results. I’d walk up, insert the workpiece, align it and clamp it, set my router depth and route the shoulder of one face and then the edge facing me (yes, the router has to be held horizontal for this edge), and then route the additional meat left at the end of the tenon (if any) - then pull the piece out, flip it, align it, readjust depth if needed and route the other face and edge. The idea is to mimic the action and simplicity of the radial arm saw as close as possible, where the cutting tool is what moves rather than the workpiece, and the workpiece is quickly and easily aligned using its layout marks without complicated one-off jigs.
My questions: Is using a radial arm saw for this task as wonderful as it looks? Is it worth the time likely needed to get one reliably working? Given the safety concerns I hear, as well as the commitment required of an old machine, which of the two alternatives above would you go with? Again, with the amount of tenons but of varying kind I do, I want something easy and simple and consistent from project to project – just walk up to the machine and, referencing layout marks on the piece, start cutting.
Thanks! Michael

Do you guys use anything in your shop that is not intended or marketed for wood workers? Right now my favorite is a fabric cutting mat, i used it once to measure the angle and length of a step stool and it has lived on my MFT ever since, it covers the holes nicely and it’s pretty satisfying bringing small pieces of wood to the mat to confirm measurements. 
Thanks you for a great show, Heywood 

Guys Questions:

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