Turning Crisis into Competitiveness: How Nithin S. Rao Engineered a $100M Manufacturing Turnaround

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Nithin Subba Rao led a $100M manufacturing turnaround,cutting waste, labor, & logistics costs while restoring profitability & redefining operational excellence.
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Nithin Subba Rao, a Six Sigma Black Belt and manufacturing excellence leader, drove a $100M turnaround of a U.S. facility once losing $20M annually. Through data-driven strategy, lean manufacturing, and continuous improvement, he cut scrap from 20% to 6%, reduced $2.5M in overtime to $150K, and turned crisis into sustainable competitiveness.

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